数字孪生在智能设备制作中的操纵研讨

2021-03-11 14:18:18 dms@root 59

引 言

GENZHEZHONGGUOZHIZUOQIANGGUOJIMOUDESHENQIESHIXING,XINYIDAIXINXISHOUYIHEYESHENGZHINENGSHOUYIYUZHIGONGKESHENDURONGHUI,BIANCEZHIZUOQIYEZHUANXINGJINJI,DINGLICHENGZHANGZHINENGZHIZUO。SHIYI,“SHUZILUANSHENG”(Digital Twin)JINQIHUODELEPUBIANDECUNJUAN,WANCHENGZHIZUOWULITIANXIAYUXINXITIANXIADEJIAOHUYUGONGRONG,SHIJINHOUGUOJIWAILILUNZHINENGZHIZUOLINIANHEFANGZHENDEJIAODIAN。

“SHUZILUANSHENG”SHIZHIYISHUZIHUATILICHENGLIYIGEWULIGONGJU,JIEZHUSHUJUMONIGONGJUZAIXIANSHIHUANJINGZHONGDEXINGDONG,DUICHANWU、ZHIZUOJINCHENGNAIZHIQUANSHUGONGCHANGEZHIJIAZAOFANGZHEN,CONGERJINBUZHIZUOQIYESHEBEIYANFA、ZHIZUODECHUCHANXIAOLI,SHUZILUANSHENGMIANXIANGCHANWUQUANXINGMINGZHOUQI,WEICHUZHIWULITIANXIAYUXINXITIANXIADEJIAOHUYUGONGRONGGONGJIYOUYONGDECHUZHILUZI。

一、数字孪生的具体操纵

1.1 设备层操纵

CHUANTONGDEDANJISHEBEIZHIZUOLIUCHENGWEI:DASUANDASUAN→JIXIESHEXIANG→FASHI/DIANQI/RUANJIANSHEXIANG→XIANCHANGDIAOSHI→TUOFUCAOZONG,SHUZILUANSHENGDECAOZONGBIANSHIZAISHEXIANGJIEDUANCHENGLIYIGESHUZIHUADEJIAZAOYANGJI,JIANGJIXIE、FASHI、DIANQI、RUANJIANEZHITONGBUSHEXIANG,ZAIJIAZAOHUANJINGZHONGKAOZHENGZHIZUOJINCHENG。FAMINGTIMUHOUZHIYAOYAOZAIMOZIZHONGEZHIPIGAIBIANKE,BIFANGJIXIESHOUCHANSHENGGANYUSHI,ZHUANBIANZHUASHOUDEXINGZHUANG、BAOSONGDAIDEDIWEI、SHIMINGTAIDEGAODUDENG,ERHOUZAICILVXINGFANGZHEN,QUEBAOJIGOUNENGZHUNQUELVXINGSHIMING。ZAIJIAZAODIAOSHIWANCHENGHOU,SHIJIAZAOYANGJIWANZHENGDIYINGZHAODAOXIANSHISHEBEIZHONG,JINBUXIANCHANGDIAOSHIXIAOLI,YANZHANGYANFAZHOUQI;JIAZAOYANGJIDECHENGLIFANGSHIYIXIA。

DIYIBU:CHENGLISHUZIMOZI,JIEZHUSHICHANGSHANGHANJIANDECADRUANJIAN(CREO、SolidWorks、NX DENG),ZAIJIXIESHEXIANGJIEDUANKEYIHUOXUHUOXUGAOBAOZHENDUDICHENGLISHEBEISHUZIMOZI,ZHEISHISHUZILUANSHENGYUWULISHITIDE“XING”。ZHEILIDE“XING”BAOLUOJIGOUBIAOMIAN、ZHENGJICHICUN、JUEDUICHAIXIEDIWEIDENG。

DIERBU:LIYIJIAZAOJINGQIDENGHAO,CADMOZICHANGCHANGSHIJINGTAIDE,ERXIANSHIDESHEBEISHIJINGTAIDE,JINGYOUJINCHENGHUODONGFANGZHENRUANJIANDUISHEBEIDEHUODONGZUJIANEZHIJIESHUO,BINGFUYUQIWULISHUXING,SHEZHIJIAZAOJINGQIDENGHAOJIESHUOQIHUODONGGUIJIJIXIANDINGGUIMO、NUODONGBIAODEMUDE、SULV、WEIYIHENIUZHUANJIAODUDENG,ZHEISHISHUZILUANSHENGYUWULISHITIDE“TAI”,BAOZHANGSHUZILUANSHENGTIYUXIANSHISHEBEIDEGEHUODONGZISHITONGYISHIWANCHENGSHUZILUANSHENGSHOUYIDEGUANTOU。

DISANBU:JINGQIDENGHAOPILIAN,JIYUPLCDEJIAZAOFANGZHENGONGXIAO,JIANGPLCFASHIZHONGDEI/OJINGQIDENGHAOYUJIAZAOJINGQIDENGHAOEZHIPILIAN,YUNZHUANPLCFASHI,LIANXISHANGWEIJIDEJIEZHIJIEMIAN,DUIJIAZAOJINGQIDENGHAOEZHIZHUYIXIAOHE;ZHEILIDEPLCPILIANBAOLUORUANPILIANHEYINGPILIANLIANGGEJUBU,RUANPILIANSHICAOZONGPLCZISHENDEFANGZHENMOZIGONGXIAO,WANCHENGRUANDUIRUANDETONGXIN,TONGSHIQINGQIUYOUXIANSHIYINGJIANPLCSHI,JIYUYITAIWANGTCP/IPHETAN,WANCHENGYINGDUIRUANDETONGXIN。

DISIBU:JIAZAODIAOSHI,GENJUCHANWUZHIZUOGONGYICESHIHEKAOZHENGCHANWUSHEXIANGDEHEGANXING。ZAIJIJIAOJISHANGMONIQUANSHUCHUCHANJINCHENG,BAOHANJIXIERENHEZHUDONGHUASHEBEI、PLC、QIGANG、JIDIANDENGDANYUAN。JIXIERENDANYUANMOZICHENGLIWANCHENGBIANKEYIHUOXUZAIJIAZAOTIANXIAZHONGEZHICESHIHEKAOZHENG。

3DMOZIZHIJINGTAIDIZHANXIANSHEBEIDESHIQIXINGJIANGNANGXI。SHUZILUANSHENGKEYIHUOXUDIAOJICHANFASHEBEIDESHEXIANG、ZHIZUOHEYUNZHUANDESHUJU,BINGJIANGQIZHURUQUANXINDESHEBEISHEXIANGMOZIZHONG,SHISHEXIANGBUSHIDIEDAIYOUHUA。YOULESHUZILUANSHENG,ZAIHOUQIBIANKEYIHUOXUBIANRENFEICHANGGONGXIAO,CONGERZAIBUCHUCHANDESHICHEN,JIUYIXIAOMISHEBEIQUEDIAN,JINBUPINZHI。

1.2 产线层操纵

CHANXIANSHEXIANGZHONGZUINANYESHIZUIHUAFEISHIHOUDESHIKAOZHENGJIEDUAN,YOUYUYIGECHANWUDECHUCHANYOUDUOGEGONGXUGOUCHENG,MEIYIGEGONGXUBAOSONGXITONGDESULV、JIASULV、JIANJUDENGCANSHUBIXUZAIFUZAIXIAEZHIKAOZHENG,KAOZHENGQISHIBUSHIKEXING,ERZHEIGEJINCHENGZAICHUANTONGYISIXIAQUSHUO,XUYAOXIANSHIWULICHAIXIECHAIXIEHAOJINHOUCAINENGEZHI,CAOZONGCHUCHANXIANDESHUZILUANSHENGSHOUYIEZHIKAOZHENG,MONIQUANSHUGONGYILIUCHENG,YIQIEDEJITAIXIEZUOZHIJIANSHIBUSHIGENJUBENLAISHEXIANGDEJUCUOEZHI,JINGYOUJINCHENGJIANGWULICHANXIANZAISHUZIKONGJIANEZHIFUZHI,KEYIHUOXUTIZAODUICHAIXIE、CESHIDEGONGYIEZHIFANGZHEN。

JIEZHUSHUZILUANSHENGDEJISHIHECHANFA,ZAIXIANSHICHANXIANCHAIXIESHI,KEYIHUOXUJIANJIEFUZHICAOZONG,CONGERDADAXIAJIANGCHAIXIEBENQIAN,JINBUCHUCHANXIANGESHEBEIZHIJIANDEPILIANXIAOLI。DIAOJIJIXIEDIAOSHIZHONGDESHUJU,KEYIHUOXUYONGLAIYOUHUACHUCHAN,BIFANGNENGHAO、JIADONGLV、CHANNENGDENG。ZHEIDUICHUCHANXIANERYAN,JUYOUPANGDADECAOZONGYUANJING;WEIZHIZUTEXINGHUA、DINGZHIHUADEXUYAO,HAIQINGQIUCHUCHANXIANJUYOUGAODUDEROUXINGHUA、ZHINENGHUA,XINCHANWUKEFOUZAIXIANYOUDECHANXIANZHONGJIAGONG,CHUCHANJINCHENGSHIBUSHIHUICHENGXIANFEICHANG,XUYAOEZHISHOUJIANCESHI,ZAICESHIJINCHENGZHONGHAIXUEZHIZHENGJIHUANXING,QUANSHUJINCHENGZHOUQIZHANG、XIAOLIDI,CAOZONGSHUZILUANSHENGTIQIEHUANDAOLIXIANXINGSHI,RANGPLCFASHILINGDINGQUDONGJIAZAOCHUCHANXIANYUNZHUAN,ZAIJIAZAOHUANJINGZHONGTIZAOKAOZHENGXINCHANWUCHUCHANKEXINGXINGJIKEYIHUOXUCHENGXIANDETIMU,YOUHUAJIEZHIFASHI,XIUGAIHUANXINGZHENGJI,WANCHENGJIAZAODIAOSHIKAOZHENGHOU,TONGBUEZHIXIANSHICHUCHANXIANDEDIAOJI,RANGSHUZILUANSHENGTIQIEHUANHUIZAIXIANXINGSHI,JISUWANCHENGXINCHANWU、XINGONGYIROUXINGCHUCHANXIAN。

YAOWANCHENGCHANXIANCENGSHUZILUANSHENG,XUYAOWANCHENGYIXIAJIGEFANGMIANDENEIRONG:

(1)JIYUSHEBEIDESHUZILUANSHENGMOZI,JIANGGEGEJITAIMOZITONGYIJIHEZAITONGYIJIAZAOKONGJIAN,ZHEIDUIJIJIAOJIYINGJIANSHEZHISHEBEIBAISHEQINGQIUJIAOGAO,TONGSUJIJIAOJIMEIFASHENGRENDASHUJULIANGMOZIDEDAORU。SHUZIMOZIDECHUZHISHIZHONGDIAN,MOZIYOUHUADESHUIPINGHENDASHUIPINGSHANGJUEYILECHANXIANCENGDESHUZILUANSHENGKEFOUYUNZHUAN。

(2)MOZIZAIJIAZAOKONGJIANDEHUODONGXINGSHIXUWANCHENGNENGYUANXUEJIEZHI,ZAIJIAZAOKONGJIANCHENGLIZHONGLICHANG,FUYUMOZIPINZHI、GUANLIANG、MOCA、QIYADENGWULISHUXING。ZAIJIAZAOKAOZHENGJIEDUAN,FAMINGKEYIHUOXUCHENGXIANDEQIJIANFEICHANG、JIGOUGANYUDENG,TIZAODUOBIHECHUZHI,JINBUCHANXIANSHEXIANG、ZHIZUO、DIAOSHIXIAOLI。

(3)GESHEBEIDEPLCJIEZHIFASHIRUOSHICUNZAIDUOGEPINPAI,XUYAOKAIPITONGYONGTONGXINJIEKOU,JIANGGEJITAIDEJINGQIDENGHAOSHUJUHUIZONGDAOZHONGXINJIEZHIXITONGSHUJUKU,JINGYOUJINCHENGSHUJUKUTONGYIEZHIJINGQIDENGHAOSHEZHISHEBEIBAISHE,YIQUDONGGEJIAZAOSHEBEIDELVXINGZUJIAN,CHUCHANGEGUANTOUDESHIJUEJIEZHIXITONG、JIXIERENJIEZHIQIDANYUANXUJIANGJIANCEHEDIWEIZHUANGKUANGXINXIEZHIMOSHUBIANGE,JINGYOUJINCHENGSHANGWEIJISHUJUKUQUDONGJIAZAOJIXIERENWANCHENGTONGBUYUNZHUAN。 

(4)SOUJIJICHENGHESOUJIXIETONGCAINENG,JIANGGEGEJITAIDESHEBEIYUNZHUANSHUJU、YISUNJIANCAOZONGCISHU,JINGYOUJINCHENGYUNJIJIAOSHOUYITONGJI、CHANFAGESHEBEIDEJIEZOUYUSHEXIANGSHIXUSHIBUSHIFUHE,JISHIJIANKONGGEGEGUANTOUMUBIAOSHUJUSHIBUSHIYIBAN,WANCHENGSHUZILUANSHENGDEZHANGTUYUNWEIHEZHANGTUBANLI。

1.3 工场层操纵

ZAISHEBEICENGHECHANXIANCENGDEGENBENSHANG,CHENGLIGONGCHANGCENGDESHUZILUANSHENGTI,JIANGWULIUDEJIEZHIXITONGQUANSHUJICHENGQILAI,GOUCHENGDASUAN、PINZHI、WULIAO、ZHIYUAN、SHEBEIDESHUZIHUABANLI。WULIAODEBANLISHOUYAOBAOHANCHUKU、RUKU、QINGDIAN,WULIAODEBIANHAO、SHUMUKEYIHUOXUZAISHUZILUANPINGSHENGTAIZHONGZHIGUANCHACHAO,CHENGLIZHENZHENGYISISHANGDESHUZIHUAGONGCHANG。

SHUZIHUAGONGCHANGLIANXIMESXITONG,SHOULUOMESXITONGDESHUJUQUDONGJIAZAOWULIAO,AGVXIAOCHENUODONG,WANCHENGJIAZAOTIANXIAYUWULITIANXIADETONGBUYUNZHUAN。YIDANGONGCHANGSHEBEICHENGXIANTIMU,ZAIBAOJINGDEJINCHENGZHONG,SHUZILUANPINGSHENGTAISHANGKEYIHUOXUMINJIEDINGWEICHUTIMUCHANSHENGGUANTOUDIANJIJUTIDIWEI,JINGYOUJINCHENGCAOZONGYUANDUANYUNWEIPINGTAIZAISHOUJIDUAN、PINGBANDIANNAODUANJISHICHACHAOGONGCHANGYUNZHUANHUANJING,YUGAOGONGXIAOHUIGENJUZHENGJISHOUMINGLAITIXINGQIYETIZAOYIZHOUGAIHUANLINGBUJIAN,ERBUSHIFAMINGZHENGJIEZHISHIMINGYIHOUZAIFANYINGGONGCHENGSHIGAIHUANLINGBUJIAN。

WEILEWANCHENGCHUSEDEZHINENGZHIZUO,BIXUQINGXILINGHUICHUCHANDASUANHELVXINGHUANJING。JIANGZAICHUCHANGUANTOUSOUJIDAODEYOUYONGXINXIFANYINGZHICHANWUSHEXIANGGUANTOU,DAJIANDASUANHELVXINGDEBIHEHUANLU,CAOZONGSHUZILUANSHENGMOZIJIANGJIAZAOCHUCHANTIANXIAHEXIANSHICHUCHANTIANXIALIANXIQILAI,JUTIERYANBIANSHIJICHENGPLMXITONG、ZHIZUOJINGYINGBANLIXITONGHECHUCHANSHEBEI。JIANGJINCHENGDASUANXUANBUZHIZHIZUOLVXINGXITONGYIHOU,CAOZONGSHUZILUANSHENGMOZITIANSHENGJUTIDEGONGKEZHIDIANSHU,YUCHUCHANSHEXIANGQUANJINCHENGEZHIJIEQIAGUANXI,RUXUYILAIRUOSHICHANSHENGRENHEBIANGE,QUANSHUJINCHENGCHENGSHIEZHIXIANGYINGDEGENGXIN,NAIZHIHAINENGCONGCHUCHANHUANJINGZHONGSOUJIYOUGUANCHUCHANLVXINGHUANJINGDEXINXI。LINGWAIHAIKEYIHUOXUCAOZONGDASHUJUSHOUYI,JIANJIECONGCHUCHANSHEBEIZHONGSOUJIJISHIDEPINZHISHUJU,JIANGZHEIXIEXINXILONGGAIZAISHUZILUANSHENGMOZISHANG,DUISHEXIANGHEXIANSHIZHIZUOCHENGGUOEZHIBIDUI,CHACHAOLIANGZHESHIBUSHICUNZAICHABIE,ZHAOCHUCUNZAICHABIEDEYUANYOUHECHUZHIFANGSHI,QUEBAOCHUCHANNENGWANZHENGGENJUDASUANLAILVXING。

GONGCHANGCENGSHUZILUANSHENGBIRANSHICHENGLIZAICHANXIANCENGSHUZILUANSHENGDEGENBENSHANGDE,JINGYOUJINCHENGYUMES\ERPDESHUJUTONGXIN,CHASHOUZHINENGCANGCHUMOZIHEAGVMOZIZAIGONGCHANGDEHUODONGGUIJI,WANCHENGSHUZIHUAGONGCHANGDECHENGLI,RANGJIAZAOGONGCHANGJINRUZHOUYOUXINGSHI,JISHIXIANXIANWULIUXITONGHEZHUDONGHUASHEBEIDEYUNZHUANSHUJU。

二、论断

SHUZILUANSHENGSHOUYIZAIZHINENGSHEBEIZHIZUOZHONGDECAOZONGJIANGFEISUCHENGZHANG,ZHINENGGONGCHANGSHIJIANGLAICHENGZHANGDEQUXIANG,SHUZILUANSHENGSHOUYIZUOWEIZHINENGGONGCHANGSHOUYAODEGOUCHENGJUBU,ZHUANYIYUSHITISHEBEIHECHUCHANXIANDESHUZIJIAZAOHUA,ERGENZHEDASHUJU、YUNJIJIAODENGSHOUYIDEBUSHICHENGZHANG,SHUZILUANSHENGJIANGMANMANYOUSHEBEIGONGXUSHUZIHUAXIANGLIUCHENGXITONGSHUZIHUACHENGZHANG,JIJINGYOUJINCHENGPINPINDEMONIJIJIAO,ZILITIANSHENGSHUJUZIBENKU,BINGCAOZONGSHENDUJINXIUDENGYESHENGZHINENGSHOUYI,MANMANWANCHENGSHUZILUANSHENGDUISHITILIUCHENGDEZISHUNYING、ZIJUEYIJIHUA,CONGERZAICHUCHANXUYAO、YINGYECHANGJINGCHANSHENGXINBIANGENGSHI,CHUCHANLIUCHENGKEYIHUOXUHUOXUWANCHENGZIJUEXINGDEZHINENGHUA、ROUXINGHUADIAOJI,JINERZHENZHENGWANCHENGZHINENGGONGCHANGDEWURENHUA。

DUIDAMEISHENG:

BEIJINGDAMEISHENGRUANJIANGUFENWUXIANGONGSI(YIXIAJIANCHENG“DAMEISHENG”,GUPIAODAIMA:430311)SHIYIJIAKUAPINGTAIZICHANQUANSHOUQISHUJUBANLI(ALIM)PINGTAIGONGJISHANG,NULIYUJINGYOUJINCHENGZILIKESHIHUA、QINGLIANGHUAJIAODIANSHOUYI,JIYUGONGCHENGHEYUNWEIYITIHUASHUJU,WEIKEHUGOUJIAN“SHUZILUANSHENG(Digital Twin)”,DAZAOQUANSHOUQIZICHANBANLIYUDAIJIAJINSHENGCHUZHIDASUAN。

DAMEISHENGJINGYOUJINCHENGSHIDUONIANSHOUYIDAMOHEJINGLIJILEI,CHUANGJIAN“SANWEIYITI”CHANWUHEBANSHI:

“1”GEYINQING:KUAPINGTAIKESHIHUAYINQINGeZWalker;

“2”GEPINGTAI:GONGCHANGKESHIHUADASHUJUBANLIPINGTAIPIMCenter/eZWalker TeslaKESHIHUAKAIPIPINGTAI;

“3”GECAOZONG:GONGCHENGMINGMUBANLIXITONG PIMCenter PPM/YUNXIETONGJIYIJIAOXITONG PIMCenter HO /ZICHANBANLIXITONG PIMCenter APM。

达美盛为国度高新手艺企业、中关村高新手艺企业、《工程扶植规范化》理事会理事单元, ISO15926国际首家倡议成员,CFIHOS构造成员单元,并经由进程了ISO9001、ISO14001、OHSAS18001等品质系统认证;荣获2016年度最好数字化工场办事商、2016年度“根本设 施可视化资产办理最好操纵奖”;其全资子公司四川达美盛工程设想无限公司具有煤油自然气设想天资。


标签:   数字孪生 智能设备 智能工场