面向数字化工场扶植的数据操纵研讨

2021-03-11 14:08:57 dms@root 30

引  言

ZI2013NIANDEGUOTICHULE“CAICHAN4.0”DEGUANDIANHOU,YILIANGHUARONGHUIWEITESEDEDISICICAICHANFANDONGDEQUXIANGYEYUEFAJIAOZHE。ZHINENGGONGCHANGDEFUZHITIAOJIANSHISHUZIHUAGONGCHANGZHONGCONGDINGCENGJIUJINGCENGDEXITONGJICHENGHESHUJUGUANCHUAN,JIANGSHUZIXINXILIANXIYESHENGZHINENGDESUANFA,SHENDUFAJUESHUJUNEIZAI,CAINENGMANMANGOUCHENGZHINENGHUADECAOZONG。ZHOUQUANWANCHENGSHUZIHUASHITONGXIANGZHINENGZHIZUODESHUTUTONGGUI,“SHUJU”SHIZHINENGHUADEDIZI,SHUJUDECAOZONGGANXIDAOSHUZIHUAGONGCHANGDEPINZHI、XIAOLIHEXIAOYI,YESHIMAIXIANGZHINENGZHIZUODEBIJINGZHILU。

01 数字化工场数据操纵架构

SHUZIHUAGONGCHANGDEGENJITESESHIYINGYELIUYUXINXILIUDERONGHUI,YISHICONGCHANWUSHEXIANG(CHANWUSHUJUBANLIXITONGTC)、ZIBENSHEZHISHEBEIBAISHE(QIYEZIBENDASUANXITONGERP)、ZHIZUOLVXING(ZHIZUOLVXINGXITONGMES)JIDICENGCHUCHANXIANDEYINGYELIUQUANSHUWANCHENGSHUZIHUADEGEJUWANCHENGHETONGBAO;ERSHICONGCHANWUCHUCHANJINCHENGZHONGTIANSHENGBINGSHOULUOXIAQUDEGELEISHUJUNENGGOUHUOXUHUICHUANGUIJI,ZAIBANLIPINGTAISHANGDUISHUJUTINGZHICHANFA,GOUCHENGPINZHIYUJING、BANLITIMUBIAOANZHAO,YONGSHUJUGOUCHENGPINZHIJINSHENGHEBANLIGAILIANGDEQUNENGYUAN。YICIWEIDONGSHENDIAN,SHUZIHUAGONGCHANGSHUJUCAOZONGDEJIAGOUWEITU1SUOSHI。

1.png

ANZHAOJINGYIBANLIDE“QILING”XIANGDIAN,ANZHAOSHEBEI、NINGJING、PINZHI、TUOFUHEBENQIANWUFENGYAMIAN(S2QDC),JIANGSHOULUOXIAQUDEJINCHENGSHUJUTINGZHIZONGHECHANFA,GOUCHENGPINGJIAGECHANXIAN、GEDIQUDECHAHENEIRONGHUIZONGGOUCHENGZHUJISUOXUDEXINXITINGZHIZHANXIANHETUISONG,ZAISHEXIANG、CHUCHAN、PINZHIHEBANLICHABIECENGJI,ANZHIYUANJIAOSE、BANLICENGJIDUISHUJUTINGZHICAOZONG,GOUCHENGBIANCEQIYECHENGZHANGDENENGYUAN。

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图2 数据操纵层级

02 数据操纵打算

2.1 设想数据贯穿设想

SHUJUDEGUANCHUANBAOLUOQIYECENGJIDEXINXIHUAPINGTAIZHIJIANSHUJUDEHUTONG,TONGSHISHEXIANGSHUJUXIANGCHUCHANXIANLVXINGGONGWEITONGBAODESHUJUNENGGOUHUOXUZHUDONGBIANREN,BUXUERCIZHUANHUA。

2.1.1 QIYEXINXIHUAPINGTAISHUJUHUTONG

QIYEZHIZUOGUANTOUDESHUJUQUANYUANYINCICHANWUGOUXINGWEIDIZISHEXIANGGOUCHENGDEGONGYISHEXIANG,ZHIJIANCHOUMOUYAOJIYUGONGYISHEXIANGTINGZHICHAYANXINXIDECHOUMOU。GONGYISHEXIANGHEZHIJIANCHOUMOUSHUJUBAOLUODEGONGYILIUCHENG、WULIAO、GONGYIWENJIAN、CHAYANQINGQIUDENGXINXI,YICIWEIANZHAOXIANGERP、MES、WMS、QMSDENGXITONGCHUANSHUYIZHENGTAOTONGYIDESHUJU,ZUOWEIZHIDIANCHUCHANDESHUJU,YICIBAOZHANGSHUJULIUGAODICHUANDISHI,TONGYISHUJUDETONGXIANGHECAOZONG。ZUOWEIQIYEJIHUADEQUANTIXINXIPINGTAI,QIYESHUJUZONGXIANYAOJIANGGEXITONGPILIANQILAI。(TU3)

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图3 企业信息化平台数据互通

2.1.2 CHUCHANXIANLVXINGSHUJUYUQIYEXINXIPINGTAIDEHUTONG

CHUCHANXIANLVXINGGONGWEIXUYAOYIGONGYISHEXIANGSHUJUZAIQIYEXINXIHUAPINGTAIYICISHEXIANGHOU,DIANMOKAOHEJIBANBENBANLI,ZUOWEIDIZIANZHAOZHIDIANCHUCHANHEZHIZUOJINCHENG,TONGSHIGUIFANXITONGBANLIDELVXING。CIZHONGCHUCHANXIANYUQIYEXINXIPINGTAIDESHUJUGUANCHUANXUANLEISHULIJIEKOUSHUJU。(TU4)

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图4 工艺设想数据与履行工位数据联通

2.2 底子数据的感化

DANGGONGYISHEXIANGDEWENJIAN、FASHIDENGXIAFADAOCHANXIANHOU,ZHIYUAN、PINZHI、CHUCHANHESHEBEIDENGJINCHENGBANLIDESHUJUJIUXUYAOCONGZHIZUODICENGDECHANXIANLVXINGZHONGJIENASHUJUSHOULUOYUJIEZHIXITONG(SCADA)HUODE。SHUJUDESHOULUOKEFENWEIZHUDONGSHOULUOHEYESHENGSHOUDONGSHOULUO,ANZHAOQIYEDESHEBEICHENGDU、GONGWEIJIEZOUSHEZHISHEBEIBAISHELAIKENDINGSHOULUOTILI。ZHONGJIUMUBIAOSHIYAOMANGOUSHUZIHUAXINXIDEXUYAO,CONGZHIZUOJINCHENGHEBANLIJIAODULAIKANYIGONGWEIWEIZUIXIAOGONGKEDANYUANSOUJIDEJINCHENGSHUJUSHOUYAOYONGYUYIXIAFANGMIAN:

2.2.1 PINZHICHAYANWENJIANDETIANXIE

ANZHAOGONGYISHEXIANGTINGZHIDEZHIJIANCHOUMOUQINGQIU,QIPINZHIGUANKONGXIANGDIANHEGONGYILVXINGJINCHENGTONGBU,ZAIGONGWEILVXINGGONGYIQINGQIUSHITINGZHIPINZHISHUJUDESHOULUO,TONGSHIPINZHISHUJUNENGGOUHUOXUYONGYUPINZHICHAYANWENJIANDETIANXIE,DAXIAOYESHENGTIANXIEGONGKE。

2.2.2 BANLISHUJUMUBIAOCHANFA

WEIZHIZUGONGYI、CHUCHAN、PINZHI、SHEBEIHEZHIYUANDENGBANLIXUYAO,CHUCHANJINCHENGSHOULUODESHUJUXUZHUANHUACHENGBANLISHUOHUACAINENGCAOZONG,CHUNZHENDESHUJUMEIFASHUFABANLINEIZAIHELUOLUTIMU。ZAIDIZISHUJUSOUJIXIAQUJINHOU,BIXUTINGZHIBANLILUOJIDECHUZHI,GOUCHENGMUBIAOSHUJU,RUSHEBEICAOZONGLV、GONGWEIJIEZOUDENG。(TU5)

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图5 办理目标统计阐发

2.3 关头目标评价

SHOULUODEGONGWEISHUJU,QIBAOLUODENEIRONGHEZHONGBIESHIZUIZHOUQUANDE,GONGWEI、CHANXIANJIDEBANLISHUJUSHOULUOWANCHENG,CHANXIAN、DIQUJIQIYECHABIECENGJIDEXUYAOTIAOXUANHEGUIJIHOU,ANZHAOJINGYIBANLIDEXUYAOZHUANHUACHENGSUOXUYAODEBANLISHUJU。BANLISHUJUDUIBIBANLIQINGQIUTINGZHIMUBIAOFENHUA,RONGRUBANLILINIANHEQINGQIU,SHIXINGMUBIAOPINGJIA,BINGNIDINGBANLIGUIFAN,GOUCHENGKECAOZONGDE、KELUODISHIXINGDESHUJU。

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图6 办理目标分化

2.4 事务办理中间

ZHIZUOJINCHENGSHUJUSOUJIWANCHENGBINGKAIDUANJIAGONGGOUCHENGBANLIMUBIAO,GUIFANMUBIAOBANLIQINGQIUHOU,CHUCHANXIANJINGYINGJINCHENGZHONG,JIUXUDUICHAOYUEBANLIMUBIAOYUZHIDE“FEICHANGSHIWU”TINGZHIANYIWUDANYUANFENPAI,GEYIWUBUFENDUICHAOYUZHIMUBIAOHEFEICHANGSHIWUSHIXINGFENGBI,CHANFAYUANYOUNIDINGZHENGGAIBANFA,GOUCHENGBANLIJINSHENG,DAODABIHUANBANLIMUBIAO。(TU7)

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图7 事务办理批示中间

03 存在的题目与倡议

SHUZIHUAGONGCHANGDEFUZHICHUJIDIZIJUCUOBANFAFUZHI、GONGYISHEBEIJINJI、XINXIHUAPINGTAI,NAIZHIQIYEBANLIZHIZEJIGOUZAOJIAGOUDEBIANDONG,ZAITUIDONGSHUZIHUACHANXIANFUZHI,SHITANZHINENGZHIZUOXINGSHIDEJINCHENGZHONG,LIANXIBENSHENDEJINGLIJIPENGDAODETIMUYIXIA:

3.1 底子搜集扶植

DUISHUZIHUAGONGCHANGSHUJUGUANCHUANHECAOZONGYINGXIANG,DAZHIZUOXINGQIYEYIDANQITOUYINGYELIUYUSHUJULIUDERONGHUIYITIYUNZHUAN,SHUJUSHANGCHUANXIADADEJISHIXINGQINGQIUHENGAO,GONGCHANGCHEJIANSHEBEIJUCUOBANFADUISOUJIYINGXIANGJIAODA,CHUGESHIDIZIYOUXIANSOUJI,CHUGESHIWUXIANSOUJIDECAOZONG,SHIQIANXUYAOTINGZHIJINGQIDENGHAOQIANGDUDEPINGJIA,XUYAOSHIXUFUZHI5GSOUJI。

3.2 底子数据搜集难度大

ZHIZUOXINGQIYECHUJIZHUANYEJIAODUO,PUTONGLAIJIANGHANJIE、JIAGONG、ZUZHUANG、ZHANGLIANGDENGCHUANCHAZUHEGOUCHENGWANQUANCHUCHANXIAN,SHUJUFANLIYOUNIUJU、XIANXINGCHICUN、TUPIAN、SHIHOU、ZHIYUANXINXIDENG,JINXIANXINGCHICUNDESHOULUOYEYINGONGJIANCHICUN、ZHANGLIANGCAINENGDENGXIANDINGGEYOUCHABIE。GUDUIDICENGSHUJUSHOULUOXUSHIQIANTINGZHIDIAOYAN,ZHUDONGHESHOUDONGSOUJIGONGDAOHUNPEI。CHANGYIYETIANSHENGBENBUGAO、JIEZOUQINGQIUBUYANDE,KEQIANJINYESHENGSHOULUODEBILI,XIAJIANGFUZHIBENQIAN。

3.3 系统平台功效分别和数据接口宜提早计划

YIHOUGONGJIQIYEXINXIHUAPINGTAIDEGONGSIGONGJIRUANJIANGONGXIAOMOKUAIBIANJIEZHONGHEDUYULAIYUGAO,QIYEYAOANZHAOBENSHENTESETIZAOJIHUAXINXIXITONGPINGTAIDEGONGXIAOFENBIE。CHUJIDUOXITONGDE,YAOGUIFANSHUJUJIEKOU、GOUCHENGGUIFAN,BIMIANFANFUFUZHIHELVCITOUZI。

3.4 办理形式和构造本能机能要矫捷调剂

SHUZIHUAGONGCHANGSHUJUCAOZONGJIANGZHUANBIANYIXIANDECAOZONGXINGSHI、PINZHIBANLIXINGSHIHEQIYEBANLIDELIUCHENG,QIYETUIDONGSHUJUCAOZONGHESHUJUQUDONGBANLIDEJINCHENGZHONG,YAODUIBANLIXINGSHI、GOUZAOBENNENGJINENGSUISHIDIAOJI,CHANGYIXIANZAIXIAODIQUNEISHIDIANSHIXING,SHITANJINGLI,CHENGSHUHOUTUIXING。

04 论断 

GENZHEXINXISHOUYIDEQIANJIN,CHUGESHIAI、5GSHOUYIDECHENGSHUCAOZONG,ZAIZHONGGUOZHIZUO2025GUODUJIMOUHESHENGCHIYINGLIJIANTUIDESHIQIBEIJINGXIA,SHUZIHUAGONGCHANGDEFUZHIYIJINGSHIWANCHENGQIYEZHUANXING、QIANJINJIAODIANXIEZUOLIDESHOUWAN,ZAIGUIDAOXINGYEFUZHI“GUODUSHOUCI”DETUJINGSHANG,CONGDIANZI、QICHECAICHANDENGCHENGSHUCAICHANDEFUZHIJINGLI,DAZAOXINXINGSHIMANMANTUIXINGCAOZONG:①QIYESHUZIHUAPINGTAIDESHUJUGUANCHUANJIAGOUNENGGOUHUOXUBICIJIANJIE,ZAIZHILIURUANJIANPINGTAIDECAOZONGSHANGFUHEDUJIAOGAO。②DIZISHUJUDESHOULUOZAICHABIEXINGYECHABIEQIYEDECHATONGXINGJIAOXIAO,TOUZIFANWEIZHANZHENGTAIXINGSHISIZHOUDE,SHUJUSHOULUODETILIHEFANGSHIZHIDETUIXINGHEJIANJIE。③DUIHANJIECHANGFANGHESHEBEIJUCUOBANFAMIJIXINGDECHEJIAN,CHANGYIYIYOUXIANSOUJIWEIZHU,GONGWEISIZHOUJINGYOUGUOCHENGWUXIANPILIANSHUJUSHOULUOZHONGDUAN,RUSAOMAQIANG、PADDENGSHOUCHIZHONGDUAN。④MEIYIGEQIYETILISHUZIHUAGONGCHANGSHUJUCAOZONGDEBANLIGUIFANHEGUIFAN,SHUJUCAOZONGZHISHIDONGXI,JINGYOUGUOCHENGXITONGWENJIANJINYIBUGUIFANBANLI、JINSHENGXIAOYICAISHIDIZI。

DUIDAMEISHENG:

BEIJINGDAMEISHENGRUANJIANGUFENWUXIANGONGSI(YIXIAJIANCHENG“DAMEISHENG”,GUPIAODAIMA:430311)SHIYIJIAKUAPINGTAIZICHANQUANSHOUQISHUJUBANLI(ALIM)PINGTAIGONGJISHANG,NULIYUJINGYOUGUOCHENGZILIKESHIHUA、QINGLIANGHUAJIAODIANSHOUYI,JIYUGONGCHENGHEYUNWEIYITIHUASHUJU,WEIKEHUGOUJIAN“SHUZILUANSHENG(Digital Twin)”,DAZAOQUANSHOUQIZICHANBANLIYUDAIJIAJINSHENGCHUZHIDASUAN。

DAMEISHENGJINGYOUGUOCHENGSHIDUONIANSHOUYIDAMOHEJINGLIJILEI,CHUANGJIAN“SANWEIYITI”CHANWUHEBANSHI:

“1”GEYINQING:KUAPINGTAIKESHIHUAYINQINGeZWalker;

“2”GEPINGTAI:GONGCHANGKESHIHUADASHUJUBANLIPINGTAIPIMCenter/eZWalker TeslaKESHIHUAKAIPIPINGTAI;

“3”GECAOZONG:GONGCHENGMINGMUBANLIXITONG PIMCenter PPM/YUNXIETONGJIYIJIAOXITONG PIMCenter HO /ZICHANBANLIXITONG PIMCenter APM。

达美盛为国度高新手艺企业、中关村高新手艺企业、《工程扶植规范化》理事会理事单元, ISO15926国际首家倡议成员,CFIHOS构造成员单元,并经由过程了ISO9001、ISO14001、OHSAS18001等品质系统认证;荣获2016年度最好数字化工场办事商、2016年度“底子设 施可视化资产办理最好操纵奖”;其全资子公司四川达美盛工程设想无限公司具有煤油自然气设想天资。


标签:   智能工场 数字化 数据操纵