QISHI,GONGYEZHINENGHUAYEHAO,ZHINENGGONGCHANGYEHAO,DOUYOUZIJIDESHISHITIAOJIANHELUJING,MEIYOUJIEJINGKEZOU,XINGYEBUTONG、QIYEBUTONG,DAOLUDOUHUIBUTONG。
一般来讲,以下十个路径方向是中国工业从制造迈向智造的必经之路,只不过对于不同的行业和不同的企业来说,由于市场需求模式不同、产品工艺不同、管理基础不同等,侧重点有所不同而已,但你总能从中找出几条通往工业智能化的可行之路。
1、精益化
JINGYISHENGCHAN,ZUIZAOJIUSHIMIANXIANGDUOPINZHONGXIAOPILIANGDEGEXINGHUAXUQIUERSHEJIDE,QILIANGDAZHIZHUJIUSHI“ZHUNSHIHUA”YU“ZHINENGZIDONGHUA”。
ZHIJINWEIZHI,JINGYIYIJINGYANBIANWEIYIZHONGSHEJIYINGXIAO、YANFA、GONGYINGLIAN、SHENGCHAN、LIUCHENGNAIZHICHUANGYEDEQUANJIAZHILIANDEJINGYIGUANLILINIANHEFANGFA,DAIDONGLEQUANQIUCHANYEDEZHUANXING,CONGZHIZAOYEDAOFUWUYE,TASUOZHUIQIUDE“CHUANGZAOJIAZHIXIAOCHULANGFEI”DESIXIANG、FANGFAHEGONGJUCUJINLESHENGCHANZIYUANDEYOUHUAPEIZHI,HUODEZHILIANG、XIAOLVHEFANYINGSUDUDEKUAISUTISHENG。
GENJUQIYEDEJINGYAN,ZHIYAOQIYEJIANCHIZUOXIAQU,DABUFENDOUNENGHUODE50%SHENZHIGENGGAODETISHENGKONGJIAN。YIHANDESHI,JINGYIZAIZHONGGUODEDABUFENQIYEZHONGBINGWEIDEDAOYOUXIAOSHISHI,TAMENDADUOZHISHIKOUTOUSHANGSHUOSHUO,YINWEIJIGONGJINLIYIJIQUEFADAORUJINGYANFANGFADENG,WUFAJIANCHIXIALAI,BANTUERFEI。
GONGYEZHINENGHUABUKENENGJIANLIZAIZHEIZHONGDIXIAODESHENGCHANMOSHIZHISHANG,JINGYISHIBIXUYAOZOUDEDIYIBU,ERQIESHITOUZIHUIBAOZUIGAODEYITIAOLUJING。YINWEIJINGYIJIHUBUXUYAOQIYEZUOCHUEWAIDETOUZI,ZHISHIZAIXIANYOUJICHUSHANGZHONGXINPEIZHISHENGCHANZIYUANJIUKEYIHUODECHAOCHUXIANGXIANGDEHUIBAO。
JINGYIDECHENGGONGSHISHIBINGBUNAN,GUANJIANZAIYULINGDAODEJUEXINYUGUANLICENGGUANNIANDEZHUANBIAN。
2、标准化
标准化是自动化的基础,也是工业智能化的前提。
GUONEIQIYEGANTANQICHEXINGYEDEZIDONGHUACHENGDUZHIGAO,WEIHEQICHEZHEIMEFUZADECHANPINDOUKEYI,ERJIADIANZHEIZHONGJIANDANCHANPINQUEBUXING,YIGEZHONGYAOYUANYINJIUSHIBIAOZHUNHUA。
QICHEXINGYEPUBIANCAIQUDEGONGYONGPINGTAI、TONGYONGLINGBUJIANDENGCELVEJIDADIJIANGDILECHANPINCHENGBEN。TONGGUOJIANGYUANLAIDEGENJUZHENGCHEJINXINGLINGBUJIANSHENGCHANGAIWEIGENJULINGBUJIANJINXINGZHENGCHESHENGCHANDEFANGFA,YEJIUSHISHUOBIAOZHUNHUADELINGBUJIANSHIXIANPILIANGSHENGCHAN,CHENGGONGJIANGDICHENGBEN。
BIAOZHUNHUADANGRANYEHAIBAOKUOBIAOZHUNHUADEZUOYELIUCHENGHEZUOYEFANGSHI,YOULEBIAOZHUNHUA,ZIDONGHUACAINENGJUCIKAIFACHULAI,BIRUZIDONGHANJIE,ZIDONGZHUANGPEI,JIASHELINGBUJIANQIANBIANWANHUA,ZUOYEFANGSHIYEBUGUDING,ZIDONGHUAJIANGHENNANSHIXIAN,JISHISHIXIANCHENGBENYEHENGAO。
3、模块化
QICHEHEDIANNAOSHIZUIZAOSHIXIANMOKUAIHUADEXINGYE,CONGMOKUAIHUASHEJI、MOKUAIHUACAIGOUDAOMOKUAIHUASHENGCHAN,MOKUAIHUAYESHIGONGYEZHINENGHUANENGFOUSHIXIANDICHENGBENMANZUGEXINGHUAXIAOFEIDEGUANJIANSUOZAI。RUGUOYIDANSHIXIAN,ZHENZHENGYIYISHANGGEXINGHUADECHANPINJIANGCHENGWEIKENENG,BIRUSHOUJI,MEIGERENDESHOUJIDOUKEYIDUYIWUER,RENMENKEYIXIANGPINZHUANGJIMUYIYANGRENYIZUHEZIJIZHONGYIDESHOUJI。
MOKUAIHUAJIANGDILECONGSHEJI、CAIGOUDAOSHENGCHANDEFUZACHENGDU,BIAOZHUNHUADEJIEKOUHELIANJIEFANGSHIZENGJIALETONGYONGXING,JIANGDILEZHIZAOCHENGBENYUZHOUQI,ZIDONGHUASHENGCHAN、WULIUYUXINXIGOUTONGGENGJIARONGYISHIXIAN。RUYIQIANMEIGESHOUJIPINPAIDECHONGDIANQIDOUBUTONG,YIHUANSHOUJIQUANDOURENGDIAO,ZAOCHENGHENDALANGFEI,XIANZAIYOULEGAIJIN。
MOKUAIHUASHISHIQILAIXIANGDUIJIAONAN,SHEJIDAOXINGYEYUQIYEBIAOZHUN,XUYAOSHANGXIAYOUQIYEGONGTONGCANYU,ZHEISHIYIXIANGZHANGQIDEGONGZUO,SUOYIXIANGHUJIANGOUJIANJINGYIDEZHANLVEHEZUOHUOBANGUANXIYOUWEIZHONGYAO。
4、自动化
ZIDONGHUASHIGONGYEZHINENGHUAZHONGTANLUNDEZUIDUODE,HENDUODIFANGZHENGFUHEQIYEXINGXIANGDIBAQICHENGZHIWEI“JIQIHUANREN”,YEZUOLEBUDUANDECHANGSHI,YOUCHENGGONGYEYOUSHIBAI。
QIYEKEYITONGGUOZIZHUCHUANGXIN,JIANGYUANLAIYUANCAILIAOCHULIDELISANXINGJIAGONGFANGSHIJINXINGJICHENG,BAYUANLAIDULIDEGONGXUTONGGUOZIDONGHUASHENGCHANXIANLIANJIEZAIYIQI,SHIXINGJINGYISHIDELIANXUSHENGCHAN,XIAOCHULEZHONGJIANHUANJIEDESHANGXIALIAO、CHUCUNHEBANYUN,SHENGCHANSUDUHESHENGCHANXIAOLVJIANGTIGAO。 ZIDONGHUAYUXINXIHUASHISHIXIANGONGYEZHINENGHUATOUZIZUIDADEBUFEN。QIYEZAIZUOZIDONGHUAGAIZAOQIANQIANWANYAOSHENZHONG,WEISHENMEYAOSHENGJIZIDONGHUA?TOUZIHUIBAOLVSHIDUOSHAO?ZIDONGHUASHEBEIKEKAOXINGZENYANG?YOUHEFENGXIAN?NENGSHIYINGCHANPINDESHENGJIHUANDAIMA?YIDINGYAOXIANGQINGCHU,FOUZECHENGBENBUJIANGFANSHENG。 SUIZHEJISHUDEJINBUHERENLICHENGBENDETIGAO,ZIDONGHUASHIGEBUKENIZHUANDEQUSHI。DUIYUBUTONGDEXINGYEBUTONGDEQIYE,YOUDEYOUCHENGSHUDEZIDONGHUAFANGAN,YOUDEZEMEIYOU,QIYEXUYAOJIEHEZISHENQINGKUANGLAIGUIHUAZIDONGHUAFANGXIANG。 5、服务化 ZHONGGUOMUQIANYONGYOUCHAOGUO6YIDEWANGMIN,7YITAIZHINENGZHONGDUAN,YIDONGHULIANWANGDEPENGBOFAZHANJIASULECONGZHIZAOXIANGFUWUDEZHUANXING。MEIGUOCHANGDAODE“GONGYEHULIANWANG”JIANGREN、SHUJUHEJIQILIANJIEQILAI,XINGCHENGKAIFANGERQUANQIUHUADEGONGYEWANGLUO,QINEIHANYIJINGCHAOYUEZHIZAOGUOCHENGYIJIZHIZAOYEBENSHEN,KUAYUECHANPINSHENGMINGZHOUQIDEZHENGGEJIAZHILIAN,HANGAIHANGKONG、NENGYUAN、JIAOTONG、YILIAODENGGENGDUOGONGYELINGYU。 CIWAI,ZHIZAOQIYEHAIKEYITONGGUOSHEBEIDELIANWANGSHUJUJIANCE、FENXIHEGAISHANSHEBEIDESHEJIYUZHIZAO,TIGAOCHANPINKEKAOXINGHEXIAOLV。 DANGRANXINGYEBUTONGCHANPINBUTONG,KEFUWUDENEIRONGYEQIANCHAWANBIE,“HULIANWANG+”MOSHIXIA,CHUANTONGQIYEXUYAOBUDUANCHUANGXINSHANGYEMOSHIZHAODAOYIKUANSHIHEZIJIDEFUWUFANGSHILAIDADONGKEHU。 6、个性化 GUOQU30NIAN,SHICHANGSHANGPINZHONGLEIJIJUPENGZHANGLEJISHI、SHANGBAIBEI,GEXINGHUAXIAOFEIDESHIDAI,MEIGERENDOUKEYIYONGYOUZIJIDEBOKE、WEIBO、WEIXINDENG,CHUANBOZIJIDESHENGYIN。 GAOPINZHI、DICHENGBENDEGEXINGHUASHIXIANSHOUXIANQUJUEYUNIDEJINGYISHENGCHANSHUIPING,YEJIUSHIJINGYISUOCHANGDAODE“JIAZHILAIZIZHENZHENGDEGUKEXUQIUDELADONG”。GEXINGHUASHIXIANQICIQUJUEYUNIDEBIAOZHUNHUAHEMOKUAIHUADESHEJI。GAOSUFAZHANDEHULIANWANGDENGXINXIJISHUWEIQITIGONGLEZHICHI,SHIDEGEXINGHUASHIXIANBIANDERONGYI。 JIUXIANJIEDUANLAISHUO,GEXINGHUAHAISHIYOUXIANTIAOJIANDEGEXINGHUA,WUFAZUODAOWANQUANDEGEXINGHUA,BUGUANSHIQICHE、DIANNAO、SHOUJIHAISHIFUZHUANGDENGSHANGPIN,GEXINGHUADOUSHIZAIYIDINGFANWEINEIXUANZE。 MEIGEQIYEXUYAOGENJUZIJIDEJINGYIHUASHUIPING、BIAOZHUNHUA/MOKUAIHUASHUIPINGYIJIXINXIHUASHUIPINGLAIJUEDINGZIJIDEGEXINGHUAMOSHI,BINGBUSHIYUEGEXINGHUAYUEHAO,TAJIANLIZAIYIDINGDESHISHITIAOJIANJICHUZHISHANG。YEXUWEILAI3DDAYINHERENGONGZHINENGDEFAZHANNENGGOUWEIWANQUANDEGEXINGHUATIGONGYIZHONGKENENG。 7、生态化 QIYEDEJINGZHENGZHENGZAICONGDANGEQIYEZHIJIANZHUJIANXIANGGONGYINGLIANZHIJIANNAIZHISHENGTAIXITONGZHIJIANDEJINGZHENGZHUANBIAN。KAIWEN·KAILIZAI《SHIKONG》ZHONGXIEDAO:“DAQIYEZHIJIANDEJIEMENGDACHAO,YOUQIZAIXINXIHEWANGLUOCHANYEDANGZHONG,SHISHIJIEJINGJIRIYIZENGZHANGDEGONGTONGJINHUADEYOUYIGECEMIAN,YUQICHIDIAODUISHOUHUOYUZHIJINGZHENG,BURUJIECHENGTONGMENG——GONGSHENGGONGQI…… KONGZHIDEWEILAISHI:HUOBANGUANXI、XIETONGKONGZHI、RENJIHUNHEKONGZHI,RENLEIYUWOMENDECHUANGZAOWUYIQIGONGXIANGKONGZHIQUAN。” ZAISHIJIEHULIANHUTONGDEJINTIAN,DANGNIDEQIYEZUODAOYIDINGGUIMO,XUYAOKAOLVQUANQIUHUALAIPEIZHIZIYUAN,YITIGAOXIAOLVJIANGDICHENGBEN。QUANQIUHUAZIYUANBAOKUOSHICHANGZIYUAN、SHEJIZIYUAN、CAIGOUZIYUANHESHENGCHANZIYUAN。 WOGUODE“YIDAIYILU”ZHANLVEJIUSHIXUNZHAOQUANQIUHUADESHICHANGZIYUAN,SHUCHUWOMENDEFUYUCHANNENGBAOKUOGAOTIEJISHUDENG。SHEJIZIYUANZESHIZAIGUOWAISHELIYANFAJISHUZHONGXIN,KAIFATIEJINBENTUDECHANPINHUOZHEMIBUGUONEISHEJINENGLIDEBUZU,HAIKEYIXINGCHENGQUANQIU24XIAOSHIBUJIANDUANCHANPINKAIFA,YISUODUANYANFAZHOUQI。 CAIGOUHESHENGCHANZIYUANSHIXUNQIUPINZHIGENGJIA、CHENGBENGENGDIDEQUANQIUWUZIGONGYINGDI,CHULEKAOLVCAIGOUHEZHIZAODANJIAWAI,HAIXUYAOKAOLVYUNSHUCHENGBENZENGJIA、GONGYINGLIANFUZAHUA、GONGYINGLIANKESHIHUA、JIAOHUOZHOUQILAZHANG、GENGGAODEKUCUN、HUANBAOTANPAIFANG、ZHILIANGWENDINGXING、DANGDILAOGONGZHENGCEYIJIHUILVBODONGDENGWENTI。 9、数字化 SHUZIHUAGENXINXIHUAMIQIEXIANGGUAN,YUZIDONGHUAYIYANG,ZHEISHIGONGYEZHINENGHUAZHUANXINGTOUZIZUIDADEYIKUAI。SUIZHEXINXIJISHUDERIXINYUEYI,YIQIEJIEKESHUZIHUA,CONGREN、CHANPINDAOSHEBEI,SHIXIANWANWUXIANGLIAN。 CHANPINKEYITONGGUOPLM/ERPRUANJIAN,CONGCHANPINKAIFASHEJI、WULIAOCAIGOUDAOSHENGCHANJIAOFUQUANGUOCHENGSHIXIANSHUZIHUA,MEIYIZHANGCHANPINTUZHI、MEIYIGEWULIAOXINXI、MEIYIGESHENGCHANGONGYIDOUBEISHUZIHUALIANJIEZAIYIQI。 SHEBEIKEYITONGGUOPLC、CHUANGANQIDENGJIANGYUNXINGSHUJUCHUANJIMES、HULIANWANGDENGWANGLUO,SUOYIGEKEYITONGGUOFEIJIYINQINGCHUANHUIDESHUJUFENXIYOUHUAQIYUNXINGCANSHU,JIANGDIRANYOUCHENGBEN,GUGEKEYISHIXIANQICHEDEWURENJIASHI。 ZHEIYIWEIZHEZAI“GONGYE4.0”SHIDAI,DIYICIYOUKENENGJIANGZIYUAN、XINXI、WUPINHERENTONGGUOSHUZIHUAJINXINGHULIANHUTONG!ZHEIZHONGGOUTONGBAOKUORENYUREN、RENYUCHANPIN、RENYUJIQI、CHANPINYUJIQI、JIQIYUJIQIZHIJIANDEXINXIJIAOHUAN。 MEIGEXINGYETEZHENGYUQIYEJICHUBUTONG,SHIXIANSHUZIHUADEXIANHOUSHUNXUYEJIUBUTONG。WORENWEIDUIYUNEIXIELIUCHENGXINGDEZHIZAOXINGYE,YINWEITAMENDEZHIZAOMOSHIDABUFENGONGXUYIJINGLIANJIEQILAI,BINGQIEZIDONGHUACHENGDUGAO,YIXIESHEBEISHUJUYIJINGKEYIZIDONGCAIJI,SHUZIHUADENANDUXIANGDUIJIAOXIAO。 ERDUIYULISANXINGDEZHIZAOXINGYERUJIXIEZHUANGBEI、FANGZHIFUZHUANG、DIANZIDIANQI、JIAJUYONGPINDENG,YOUYUZHIZAOGONGXU、LINGBUJIANDOUHENFENSAN,ERQIESHULIANGPANGDA,XIANGSHIXIANLIANJIEQUESHIKUNNAN,JISHISHIXIANCHENGBENYEHUIFEICHANGDA。DUIYUZHEIXIEXINGYEDEKEXINGZUOFASHIBUYAOYIBUDAOWEI,ZHUBUSHIXIAN。XIANYINGYONGJINGYIDELIANXUSHENGCHANJISHUJIANGZHUYAOGONGXUHEWULIAOXIANGLIAN。 YOUYUJISHUDEBUCHENGSHUYUTOUZIDEJUDA,MEIGEQIYEXUYAOQUANHENGDAORUDESHIJI,TONGZIDONGHUAYIYANG,ZONGHEKAOLVTOUZIHUIBAO、XITONGKEKAOXING、XINXIANQUANFENGXIAN、RENCAICHUBEIDENGWENTI。 10、智能化 智能化包含两个含义,一个是产品的智能化,另一个是制造过程的智能化。 首先说说产品的智能化。与消费品的智能化相比,工业品的智能化其实更为迫切。所有设备都需要加入智能控制模块,进行加工数据的自动采集、分析和控制,配备标准数据接口,可与企业MES系统或其他信息系统连接,这些工业大数据经过智能软件系统的运算分析将帮助提高运营效率,减少故障,降低能耗。 制造过程的智能化更加复杂,你需要完成以上所说的精益化、标准化、模块化、自动化以及数字化的转变,自动化与数字化的投资也会很大。 ZHONGGUOZHIZAOYIJINGZOUGUOLE30NIANDEGAOSUFAZHAN,CHENGWEISHIJIEDIYIZHIZAODAGUO,DANZHENZHENGNENGNACHUQUDESHIJIEJICHANPINHENSHAO。WEILAI30NIAN,ZHONGGUOZHIZAOXUYAOCONGZHONGSUDUQINGZHILIANGZHUANBIANWEIZHONGZHILIANGQINGSUDU,XUYAOZAIYISHANGSHIDALINGYUJINXINGCHIXUCHUANGXIN,CONGSHANGYEMOSHI、JISHUYIJIGUANLIFANGMIANSHIXIANXIANGZHONGGUOZHIZAODEZHUANXING。 GUANYUDAMEISHENG: BEIJINGDAMEISHENGRUANJIANGUFENYOUXIANGONGSI(YIXIAJIANCHENG“DAMEISHENG”,GUPIAODAIMA:430311)SHIYIJIAKUAPINGTAIZICHANQUANSHOUQISHUJUGUANLI(ALIM)PINGTAITIGONGSHANG,ZHILIYUTONGGUOZIZHUKESHIHUA、QINGLIANGHUAHEXINJISHU,JIYUGONGCHENGHEYUNWEIYITIHUASHUJU,WEIKEHUGOUJIAN“SHUZILUANSHENG(Digital Twin)”,DAZAOQUANSHOUQIZICHANGUANLIYUJIAZHITISHENGJIEJUEFANGAN。 DAMEISHENGTONGGUOSHIDUONIANJISHUDAMOHEJINGYANLEIJI,CHUANGLI“SANWEIYITI”CHANPINHEFUWU: “1”GEYINQING:KUAPINGTAIKESHIHUAYINQINGeZWalker; “2”GEPINGTAI:GONGCHANGKESHIHUADASHUJUGUANLIPINGTAIPIMCenter/eZWalker TeslaKESHIHUAKAIFAPINGTAI; “3”GEYINGYONG:GONGCHENGXIANGMUGUANLIXITONG PIMCenter PPM/YUNXIETONGJIYIJIAOXITONG PIMCenter HO /ZICHANGUANLIXITONG PIMCenter APM。 达美盛为国家高新技术企业、中关村高新技术企业、《工程建设标准化》理事会理事单位, ISO15926国内首家发起成员,CFIHOS组织成员单位,并通过了ISO9001、ISO14001、OHSAS18001等质量体系认证;荣获2016年度最佳数字化工厂服务商、2016年度“基础设 施可视化资产管理最佳应用奖”;其全资子公司四川达美盛工程设计有限公司具备石油天然气设计资质。